Stop Losing Tools: How Datascan’s Tracking System Saves Mining Companies Hundreds of Thousands

In Australia’s mining industry, every tool and piece of equipment is a valuable asset. When a drill, spanner, or specialist device goes missing, it’s not just an inconvenience—it can mean project delays, costly replacements, and lost productivity. Across the sector, tool loss is a persistent problem that adds up to hundreds of thousands of dollars each year.

But there’s a smarter way forward. With Datascan’s advanced tool tracking solutions, mining companies can finally take control, stop unnecessary losses, and focus on what matters: safe, efficient operations.

The Real Cost of Tool Loss in Mining

Mining sites are complex, fast-moving environments. Tools are checked out, shared between crews, and often moved across vast distances. Without a reliable tracking system, it’s easy for items to be misplaced or forgotten. The result? Teams waste time searching, projects stall, and budgets suffer from repeated purchases of lost equipment.

Traditional tracking methods, like handwritten logs or spreadsheets, simply can’t keep up with the demands of modern mining. That’s where Datascan steps in.

Asset tracking Software

Meet Datascan: Australia’s Trusted Asset Tracking Partner

Datascan is Australia’s leading provider of barcode and RFID solutions, with a proven track record across mining, manufacturing, defense, healthcare, warehousing, and logistics. Our mission is to help businesses streamline operations, boost productivity, and achieve operational excellence through innovative technology and tailored support. With years of industry experience, Datascan offers a comprehensive range of products and services, including:

Our end-to-end approach means we’re with you from implementation to after-sales support, ensuring your tool tracking system delivers real results for your mining operation.

The Power of a Comprehensive Asset Management System

While asset tracking focuses on monitoring, a robust asset management system takes things a step further. These platforms are designed to oversee the entire lifecycle of your assets—from acquisition to disposal.
Key features include:
  • Scheduled maintenance and inspections
  • Automated reminders for servicing
  • Compliance reporting and audit trails
  • Integration with other business tools
By centralising all asset-related information in one place, a comprehensive management platform helps you minimise downtime, extend the life of your equipment, and ensure your business is always ready for the next challenge.

How Datascan’s Tool Tracking System Works

Our tool tracking system is designed for the unique challenges of mining. Here’s how it transforms your asset management:

  • Tag Every Tool: Each item is fitted with a barcode or RFID tag, making check-in and check-out simple and fast—no more guesswork or missing paperwork.
  • Assign Responsibility: Tools are checked out to specific employees or teams, so you always know who has what and when it’s due back.
  • Real-Time Location Visibility: Instantly see where every asset is on-site, reducing time spent searching and cutting down on lost tools.
  • Automated Maintenance Alerts: Schedule servicing and inspections, ensuring your equipment stays safe and compliant.
  • Mobile Access: Manage assets from anywhere, even in remote or underground locations, with our rugged mobile devices.
  • Instant Reporting: Generate audit-ready reports for compliance, insurance, or management reviews in just a few clicks.

Case Study: Reducing Tool Loss and Downtime at an Australian Mine

Challenge:

A leading mining company in Western Australia was struggling with frequent tool loss and time-consuming manual audits. Tools would often go missing between shifts, and teams spent hours searching for equipment, leading to costly project delays and unnecessary purchases.

Solution:

The company partnered with Data Scan Technologies to implement a comprehensive RFID-based tool tracking system. Each tool was tagged and registered in Datascan’s cloud-based platform. Staff used handheld scanners to check tools in and out, with real-time updates available to supervisors.

Results:

  • Tool loss was reduced by over 80% within the first six months.
  • Audit preparation time dropped from days to just a few hours.
  • Maintenance schedules were automated, improving safety and compliance.
  • The company saved an estimated $200,000 in replacement costs and lost time in the first year alone.

This case demonstrates how Datascan’s technologies delivers measurable ROI and peace of mind for mining operations.

Technical Details: Why Datascan’s System Excels in Mining

  • Rugged Hardware: All scanners and tags are designed to withstand dust, vibration, and extreme temperatures common in Australian mines.
  • RFID & Barcode Integration: Flexible tagging options allow you to track everything from small hand tools to large machinery.
  • Cloud-Based Platform: Access your asset register and reports from any device, anywhere—ideal for multi-site operations.
  • User Permissions: Customizable access ensures only authorized staff can check out high-value or safety-critical tools.
  • Automated Alerts: Receive notifications for overdue returns, scheduled maintenance, or low inventory levels.
  • Seamless Integration: Datascan’s software works with your existing inventory or ERP systems, reducing double-handling and manual entry.

People Also Ask?

How does Datascan’s tool tracking system prevent tool loss?
By tagging every tool and automating check-in/check-out, you always know who is responsible for each item. Real-time location data and alerts for overdue returns make it almost impossible for tools to go missing unnoticed.
Yes. Our hardware is built for rugged conditions, and our software is designed for reliability even in remote or underground sites.
Absolutely. Our cloud-based platform lets you monitor assets across any number of locations from a single dashboard.
Most mining clients are fully operational within a week, thanks to our local support and straightforward onboarding process.
Yes. We offer comprehensive training and responsive support to ensure your system continues to deliver results.
Our platform is designed for compatibility with leading inventory, procurement, and ERP systems, making integration seamless.

Get Started with Datascan Today

If you’re ready to stop tool loss and unlock new levels of efficiency, Data scan technologies has the solution. Our team will work with you to assess your needs, design a tailored system, and provide ongoing support to ensure your investment delivers maximum value.

Don’t let missing tools hold your mining business back. Contact Datascan today for a free consultation or demo, and discover how our tool tracking solutions can transform your operations.

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