70%
Reduction in Errors
Manual errors reduced
Manufacturing
ABC Manufacturing
RFID Inventory Solution
RFID inventory control cut picking errors and gave the plant real-time visibility across every production line.
Client Overview
ABC Manufacturing is a leading Australian manufacturer of industrial machinery and components, with a large and complex warehouse operation. The company handles thousands of stock items daily, from raw materials to finished goods.
- Industry
- Manufacturing
- Employees
- 420+
- Location
- Melbourne, VIC
- Business Size
- Large Enterprise
- Products
- Industrial Components
- Key Challenge
- Manual inventory, time-consuming and high-error rates
Smarter Inventory.
A More Efficient Tomorrow.
ABC Manufacturing overcame inventory challenges with a streamlined RFID solution by Datascan.
Implementation Process
-
01
Step 1
Requirement Analysis
Mapped current paper processes, pain points, and the SKUs that needed item-level visibility.
-
02
Step 2
Solution Design
Specified RFID sleds, printers, and tagging rules that fitted existing warehouse software.
-
03
Step 3
Deployment & Training
Rolled out hardware, labelled inventory, and trained supervisors on the new daily workflow.
The Results
Within the first quarter the plant saw fewer mis-picks, faster cycle counts, and a single source of truth for inventory.
3x
Faster Stocktakes
Cycle time improved
Datascan understood our production floor. The RFID rollout paid for itself in the first six months through fewer errors and faster counts.
John Smith, Warehouse Manager, ABC Manufacturing
Watch Success Story (3:45)
Products Used in This Project
ZEBRA RFID SLED RFD40 STD 900MHZ-SR BLK
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ZEBRA RFID SLED RFD40 PREM 900MHZ-SR WIFI BLK
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ZEBRA PDT TC53E 2D-SR 6/64 WLAN AD/GMS
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ZEBRA D/TOP ZD621R LCD 300DPI T/T MULTI WIFI RFID
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